Gears are mostly used as mechanisms for the transmission of power. There are different kinds of industrial gears. There are different designs and different capacities of gears. Some of the main types of gears uses in major industrial plants are Bevel, Helical, Double helical, Spur and Worm gear. Sugar mills generally use helical, worm and double helical. Most gears are industry specific, i.e. some are made to order according to the plant capacity and their ratio.(More Info: Helical Gears)
The process of making sugar requires silent, even and efficient functioning of the different kinds of gearboxes. The gearboxes definitely vary in torque capacity. Gearboxes also differ by gear ratios and designs. Sugar mills are not the only place for the application of sugar mill gears. They are also used in Paper and pulp Mills, Cement plants, petrochemical plants, and even in the mining industry. They are also used in sponge iron plants, steel rolling plants, thermal power stations, textile plants and in fertilizer plants.
Helical gearbox is usually made of cast iron material which is of the close grain type. Helical gears need to be handled by skilled manpower because they are capable of high power transmissions. They usually have parallel gears with an extremely high efficiency at different ratios. Helical gears and spur gears are identical as they both transmit power in between parallel shafts. In case of helical gears the teeth of the gear are inclined towards the axis. Helical gears are set at a defined angle and run very smoothly. Also the type of speed helical gears generate defines their angle. Helical gears and spur gears are equally opposite in placement. Experienced industrial gear manufacturers produce high quality gears that will last longer. Helical gears are also more expensive and capable of handling more pressure than spur gears.(More Info: https://www.pinterest.com/sumitsahagal358/industrial-gears-manufacturers/)
Raw sugarcane is crushed using these gears in sugar mills. These gears are also used in the other processes like conveyor belts, crushing machines and also turbines. These gear machines are built with designs which optimize energy, save energy to the maximum extent possible. They also are made to optimize noise as well as space. Apart from helical gearbox another type of gearbox used in sugar mills are planetary gearbox. All kinds of gears need to be well oiled and lubricated with good quality lubricants for efficient use. Gears of all types need to be handled and installed with care. Gears are capable of bearing an immense amount of wear and tear. They also tend to be greatly accurate. Sugar mill gears find their main function is the production of sugar crystals and sugarcane crushing. They are also capable of processing sugar beet apart from sugarcane. Machines are only as good as the people using them so skilled workers need to handle them with care. Cautious and careful usage increases the longevity of machines of all types. Since gears are such an integral part of the sugar industry as well as other industries they need to be dealt with in a proper manner for long lasting service.
Source By: Industrial Gears Manufacturers
Crane Duty Helical Gearbox 